Reciprocating engines

An intake valve arrangement for positively controlling the opening and closing of the poppet valve in a hot gas cylinder in a hydrazine powered engine is described. The poppet valve is operated by the piston and gas pressure only. The poppet valve uses a pneumatic spring which holds the poppet valve against the piston while the valve is opened and closed. To accomplish this, a poppet valve is slidably mounted in a pneumatic spring chamber which reaches a pressure approaching the gas supply pressure and, during the opening of the valve, the spring chamber retains enough pressure to hold the poppet valve onto the piston. In addition, the bottom of the poppet valve can have a suction cup type configuration to hold the poppet valve on the piston during the down stroke

A consolidation process model for film stacking glass/PPS laminates

The applied pressure, processing temperature and holding time influence the\ud consolidation of thermoplastic laminates. A model to optimise the processing\ud parameters is proposed. The influence of heating rate, processing temperature and pressure is investigated. Short textile impregnation times, in the order of seconds, are predicted. The model is validated in an experimental programme

Non-crimp fabric permeability modelling

A qualitative study to the in-plane permeability modelling of Non-Crimp\ud Fabrics has been carried out. A network flow model was developed to describe flow through\ud inter bundle channels (meso level). To improve this model, it was extended with details that\ud consider stitch yarn influenced regions. The model predicts a highly anisotropic permeability.\ud The predicted permeability in the machine direction of the fabric corresponds with the\ud experimental results. However, prediction of permeability perpendicular to the fabric’s\ud machine direction does not correspond with the experimental results. Possibly, flow through\ud fibre filaments (micro level) is significant and the network flow model has to be extended to\ud include this type of flow

Hydrazine monopropellant reciprocating engine development

A hydrazine fueled piston engine for providing 11.2 kW was developed to satisfy the need for an efficient power supply in the range from 3.7 to 74.6 kW where existing nonair-breathing power supplies such as fuel cells or turbines are inappropriate. The engine was developed for an aircraft to fly to 21.3 km and above and cruise for extended periods. A remotely piloted aircraft and the associated flight control techniques for this application were designed. The engine is geared down internally (2:1) to accommodate a 1.8 m diameter propeller. An alternator is included to provide electrical power. The pusher-type engine is mounted onto the aft closure of the fuel tank, which also provides mounting for all other propulsion equipment. About 20 hrs of run time demonstrated good efficiency and adequate life. One flight test to 6.1 km was made using the engine with a small fixed-pitch four-bladed propeller. The test was successful in demonstrating operational characteristics and future potential

Shuttle: Reaction control system. Cryogenic liquid distribution system: Study

A cryogenic liquid distribution system suitable for the reaction control system on space shuttles is described. The system thermodynamics, operation, performance and weight analysis are discussed along with the design, maintenance and integration concepts

Thermoforming of foam sheet

Thermoforming is a widely used process for the manufacture of foam sheet products. Polystyrene foam food trays for instance can be produced by first heating the thermoplastic foam sheet, causing the gas contained to build up pressure and expand, after which a vacuum pressure can be applied to draw the sheet in the required form on the mould. This production method appears to be a very sensitive process with respect to e.g. the sheet temperature, the pressures applied and the cooling time. More problems can be foreseen when for environmental reasons the blowing agent will be adapted (for instance replaced by a gas with a lower molecular weight). To gain more insight in the occuring phenomena the large deformations of a foam structure have been analysed using finite element modelling. To this end a constitutive model has to be defined. Starting from the basic theory given by Gibson & Ashby [1], the behaviour of a closed cubic cell has been elaborated for large strains. The total stiffness is then the sum of the contributions of the edges and faces of the cell and the gas contained in it. The large deformations cause anisotropy of the cells [2], which influences their tangential stiffness. The constitutive model developed here includes the effects of internal gas pressure and the evolving anisotropy

Braiding simulation for RTM preforms

Braiding is a manufacturing process that is increasingly being used to manufacture pre-forms for Resin Transfer Moulding. A fast simulation method is presented for the prediction of the fibre distribution on complex braided parts and complex kinetic situations (e.g. changes in velocity, orientation). The implementation is suited for triangular surface representations as generated by many CAD software packages in use. Experimental results are presented to validate the model predictions, showing an acceptable correlation with the data predicted by the simulation method. The guide ring dimensions and spacing appear to have a significant effect on the accuracy of the predicted fibre orientations