Organic and inorganic fouling in heat exchangers – Industrial case study: Analysis of fouling state

Skolkovo Foundation; B

Cross Sectional Examination of a Fouled Tube Removed from a Crude Oil Preheat Exchanger

A first attempt to characterize intact foulant of a refinery preheater is presented. A tube was removed from an exchanger located postdesalter and preflash-drum at a 4-year shutdown, and dissected into undisturbed cut-out rings. Following visual inspection, elemental analysis (X-ray maps and line scans) was carried out and radial concentration profiles of the existing elements were established. A stratified colored foulant layer inside the tube appeared in sine waves fluctuating at both axial and angular directions, likely evidencing for the first time a shadow effect and erosion process. Results agreed with our studies on a comparable exchanger of the same refinery. They confirm the proposed deposition mechanism and simulation results, indicating formation of a stratified foulant consisting inorganics ranging 50 wt %, the presence of an acute inorganic deposition period along the chronic organic–inorganic fouling, and the identification of the foulant phases arrangement, among possible conductivity mixing models, as cocontinuous and effective medium theory structures

Oridonin Could Inhibit Inflammation and T-cell Immunoglobulin and Mucin-3/Galectin-9 (TIM-3/Gal-9) Autocrine Loop in the Acute Myeloid Leukemia Cell Line (U937) as Compared to Doxorubicin

The T-cell immunoglobulin and mucin-3 (TIM-3)/galectin-9 (Gal-9) autocrine loop is an indispensable signaling in acute myeloid leukemia (AML) cells, which induces their self-renewal through activation of nuclear factor-kappa b (NF-kB) and β-catenin pathways. In this study, we evaluated the effects of oridonin and doxorubicin on the TIM-3/Gal-9 autocrine loop. We also evaluated oridonin anti-inflammatory and anti-cancer properties on U937 cells, as an AML cell line in comparison to doxorubicin as a common anthracycline drug for AML treatment. Cell counting kit-8 (CCK-8) was applied to evaluate the cytotoxicity of oridonin and doxorubicin on U937 cells and also to determine the impact of galectin-9 (Gal-9) on their proliferation. The effects of oridonin and doxorubicin on Gal-9, TIM-3, and interleukin-1β (IL-1β) gene expression were determined by real-time polymerase chain reaction (RT-PCR). The Gal-9 secretion level was measured by enzyme-linked immunosorbent assay (ELISA) and activation of NF-kB pathway was assessed by western blotting. In a dose-dependent manner, oridonin and doxorubicin were capable to eradicate U937 cells while Gal-9 expanded them. Following the treatment of U937 cells with oridonin, the expression of Gal-9, TIM-3, and IL-1β genes was down-regulated, and the Gal-9 secretion and NF-kB phosphorylation were diminished, whereas doxorubicin increased all of these factors. Doxorubicin is a common treatment agent in AML, but it may induce inflammation and up-regulate the TIM3/Gal-9 autocrine loop, consequently can enhance the possibility of disease relapse. Meanwhile, oridonin is capable to inhibit the essential signaling pathways in AML cells and reduce the inflammation and expansion of tumor cells and postpone AML recurrence

Organic and Inorganic Fouling in Heat Exchangers – Industrial Case Study: Analysis of Fouling Rate

Fouling rates in refinery heat exchangers with mixed organic/inorganic deposits (frequent in practice) are estimated using a comprehensive model-based thermohydraulic methodology combining data-driven measurements analysis with advanced models. An industrial case study for a heat exchanger over 4 years demonstrates the method. Following an analysis of the fouling state, the dynamic analysis here estimates organic and inorganic fouling rates using constant or time-varying proportionality ratios. Base-line organics deposition rate is described by a typical correlation, inorganics deposition as a perturbation with constant or time-varying proportionality ratios. Deposition rate parameters are estimated from measured pressure drops and validated against temperatures. Results show that the deposition rate ratio varied substantially over time, revealing acute inorganic deposition periods; accounting for inorganics explains well both thermal and hydraulic performances; the time-varying ratio provided a good fit of the data. This is a highly promising new method for predictive monitoring, detection, and diagnosis of fouling