Characterisation of contact pressure distribution in bolted joints

The quantification of contact area and pressure distribution in a bolted joint is essential information, as it determines the integrity of the coupling. Current bolted joint design standards are based on analytical solutions of the pressure distribution, which, because of the inherent assumptions, frequently do not accurately represent the real conditions in a joint. This study uses a nonintrusive ultrasonic technique to quantify the contact pressure distribution in a bolted connection. The advantage of this experimental technique is that the effect of actual contact conditions can be determined. An ultrasonic wave is focused onto the clamped interface, and the reflected sound signal recorded. In areas where the contact pressure is high, most of the ultrasound is transmitted, and the reflected sound signal is weak. Whereas, when the contact pressure is low, the vast majority of the ultrasound is reflected back. A parallel experimental calibration is then used to find the relationship between the reflected sound signal and contact pressure. In this way, the pressure distribution in a clamped interface is determined for a series of different bolt torques. Two different interfaces were investigated: the first consisted of two ground surfaces clamped together, and the second a turned profile pressed against a ground surface. The effect of a washer underneath the bolt head was also considered. The turned profile was found to cause the contact to spread; there was also a certain degree of fragmentation leading to higher peak pressures than in the ground interface case. With a washer positioned under the bolt head for the turned case, the clamping performance of the bolt was improved. Good agreement was found when comparing the ultrasonic measurements with previous studies, with respect to the spread of the contact pressure distribution. However, in this study, the peak contact pressure was found to occur away from the edge of the bolt hole, and to be influenced by the edge of the bolt head

A Numerical and Experimental Approach for Modeling Porosity Due to Entrapped Air and Volatiles Off-Gassing During Manufacturing of Composite Structures

High performance composite structures have strict requirements regarding acceptable levels of porosity. The impact can be significant on mechanical performance and mitigating the growth of voids can be a challenge given the complexity of the problem. The evolution of porosity can be summarized as a balance between sources and sinks which determine void growth or shrinkage. The primary sources of void growth include bag leaks, entrapped air in the system, off-gassing of volatiles, and cure shrinkage. Mechanisms which mitigate porosity include removal of air from the system and maintaining sufficient resin pressure during the process to keep volatiles in solution. In this paper, an approach for modeling the evolution of voids due to entrapped air and volatiles is presented. It has been shown in previous experimental studies that decreases in local resin pressure are linked to a higher likelihood of porosity formation. Results of the study are compared to experiments in which the local resin pressure was measured and micrographs of the panels were taken to characterize the porosity

An Efficient Modelling Approach for Prediction of Porosity Severity in Composite Structures

Porosity, as a manufacturing process-induced defect, highly affects the mechanical properties of cured composites. Multiple phenomena affect the formation of porosity during the cure process. Porosity sources include entrapped air, volatiles and off-gassing as well as bag and tool leaks. Porosity sinks are the mechanisms that contribute to reducing porosity, including gas transport, void shrinkage and collapse as well as resin flow into void space. Despite the significant progress in porosity research, the fundamentals of porosity in composites are not yet fully understood. The highly coupled multi-physics and multi-scale nature of porosity make it a complicated problem to predict. Experimental evidence shows that resin pressure history throughout the cure cycle plays an important role in the porosity of the cured part. Maintaining high resin pressure results in void shrinkage and collapse keeps volatiles in solution thus preventing off-gassing and bubble formation. This study summarizes the latest development of an efficient FE modeling framework to simulate the gas and resin transport mechanisms that are among the major phenomena contributing to porosity

Evolving Models From Observed Human Performance

To create a realistic environment, many simulations require simulated agents with human behavior patterns. Manually creating such agents with realistic behavior is often a tedious and time-consuming task. This dissertation describes a new approach that automatically builds human behavior models for simulated agents by observing human performance. The research described in this dissertation synergistically combines Context-Based Reasoning, a paradigm especially developed to model tactical human performance within simulated agents, with Genetic Programming, a machine learning algorithm to construct the behavior knowledge in accordance to the paradigm. This synergistic combination of well-documented AI methodologies has resulted in a new algorithm that effectively and automatically builds simulated agents with human behavior. This algorithm was tested extensively with five different simulated agents created by observing the performance of five humans driving an automobile simulator. The agents show not only the ability/capability to automatically learn and generalize the behavior of the human observed, but they also capture some of the personal behavior patterns observed among the five humans. Furthermore, the agents exhibited a performance that was at least as good as agents developed manually by a knowledgeable engineer

Pump-Controlled Actuators with Dump Valves

The electrification trend means an increased focus on the energy efficiency of mobile hydraulic systems. In turn, this means an increased focus on so-called pump-controlled systems, where actuators are controlled by pump flow rather than valve throttling. However, one of the main problems with pump-controlled systems is matching the flow into the pump with its outlet flow. There are many ways of solving this problem, but the solutions tend to be rather bulky and not ideal from a service perspective, since they often rely on accumulators. This paper presents simple but novel pump-controlled concepts, without accumulators. The energy consumption of the presented concepts is analysed and compared to other concepts. The analysis is based on measurements taken on a backhoe loader and the results show that implementation of the presented concepts on the backhoe’s boom actuator can reduce the total power consumption by 50-60 % compared to the original load sensing system. This can be compared with 55-65 %, which is the yield for an ideal, accumulator-based, pump-controlled system on the boom

Quantum Smoluchowski equation: Escape from a metastable state

We develop a quantum Smoluchowski equation in terms of a true probability distribution function to describe quantum Brownian motion in configuration space in large friction limit at arbitrary temperature and derive the rate of barrier crossing and tunneling within an unified scheme. The present treatment is independent of path integral formalism and is based on canonical quantization procedure.Comment: 10 pages, To appear in the Proceedings of Statphys - Kolkata I

Fracture of Solid Wood: A Review of Structure and Properties at Different Length Scales

This paper presents a review of the fracture literature of solid wood. The review is not exhaustive and is focused on the structure and properties of wood at different length scales. Fracture of wood has been examined in all pure modes as well as mixed-Mode I and II and all directions—radial, tangential, and longitudinal. The literature has been studied at a variety of levels from molecular through cellular and growth ring to macroscopic. The major conclusions are that fracture toughness perpendicular to the grain is greater than that parallel to the grain and Mode II is greater than Mode I, within a given species. Also, fracture toughness increases with increasing density and strain rate. Defects typically reduce the strength and fracture toughness, with edge defects having a greater effect. Finally, the fracture toughness of solid wood reaches a maximum between 6 to 8% moisture content. The paper discusses how these macroscopic observations are related to the chemical composition and micro/meso-structure of wood