Ab initio study of the alloying effect of transition metals on structure, stability and ductility of CrN

The alloying effect on the lattice parameters, isostructural mixing enthalpies and ductility of the ternary nitride systems Cr1-xTMxN (TM=Sc, Y; Ti, Zr, Hf; V, Nb, Ta; Mo, W) in the cubic B1 structure has been investigated using first-principles calculations. Maximum mixing enthalpy due to large lattice mismatch in Cr1-xYxN solid solution shows a strong preference for phase separation, while Cr1-xTaxN exhibits a negative mixing enthalpy in the whole compositional range with respect to cubic B1 structured CrN and TaN, thus being unlikely to decompose spinodally. The near-to-zero mixing enthalpies of Cr1-xScxN and Cr1-xVxN are ascribed to the mutually counteracted electronic and lattice mismatch effects. Additions of small amounts of V, Nb, Ta, Mo or W into CrN coatings increase its ductility.Comment: 19 pages, 3 figure

Alloying-related trends from first principles: An application to the Ti--Al--X--N system

Tailoring and improving material properties by alloying is a long-known and used concept. Recent research has demonstrated the potential of ab initio calculations in understanding the material properties at the nanoscale. Here we present a systematic overview of alloying trends when early-transition metals (Y, Zr, Nb, Hf, Ta) are added in the Ti$_{1-x}$Al$_x$N system, routinely used as a protective hard coating. The alloy lattice parameters tend to be larger than the corresponding linearised Vegard's estimation, with the largest deviation more than 2.5% obtained for Y$_{0.5}$Al$_{0.5}$N. The chemical strengthening is most pronounced for Ta and Nb, although also causing smallest elastic distortions of the lattice due to their atomic radii being comparable with Ti and Al. This is further supported by the analysis of the electronic density of states. Finally, mixing enthalpy as a measure of the driving force for decomposition into the stable constituents, is enhanced by adding Y, Zr and Nb, suggesting that the onset of spinodal decomposition will appear in these cases for lower thermal loads than for Hf and Ta alloyed Ti$_{1-x}$Al$_x$N.Comment: 9 pages, 6 figure

Magnetic field strength influence on the reactive magnetron sputter deposition of Ta2O5

Reactive magnetron sputtering enables the deposition of various thin films to be used for protective as well as optical and electronic applications. However, progressing target erosion during sputtering results in increased magnetic field strengths at the target surface. Consequently, the glow discharge, the target poisoning, and hence the morphology, crystal structure and stoichiometry of the prepared thin films are influenced. Therefore, these effects were investigated by varying the cathode current Im between 0.50 and 1.00 A, the magnetic field strength B between 45 and 90 mT, and the O2/(Ar+O2) flow rate ratio between 0 and 100%. With increasing oxygen flow ratio a sub-stoichiometric TaOx oxide forms at the metallic Ta target surface which further transfers to a non-conductive tantalum pentoxide Ta2O5, impeding a stable DC glow discharge. These two transition zones (from Ta to TaOx and from TaOx to Ta2O5) shift to higher oxygen flow rates for increasing target currents. Contrary, increasing the magnetic field strength (e.g., due to sputter erosion) mainly shifts the TaOx to Ta2O5 transition to lower oxygen flow rates while marginally influencing the Ta to TaOx transition. To allow for a stable DC glow discharge (and to suppress the formation of non-conductive Ta2O5 at the target) even at a flow rate ratio of 100% either a high target current (Im >= 1 A) or a low magnetic field strength (B <= 60 mT) is necessary. These conditions are required to prepare stoichiometric and fully crystalline Ta2O5 films. Our investigations clearly demonstrate the importance of the magnetic field strength, which changes during sputter erosion, on the target poisoning and the resulting film quality.Comment: 10 pages, 9 figures, 1 tabl

Stability and elasticity of metastable solid solutions and superlattices in the MoN-TaN system: a first-principles study

Employing ab initio calculations, we discuss chemical, mechanical, and dynamical stability of MoN-TaN solid solutions together with cubic-like MoN/TaN superlattices, as another materials design concept. Hexagonal-type structures based on low-energy modifications of MoN and TaN are the most stable ones over the whole composition range. Despite being metastable, disordered cubic polymorphs are energetically significantly preferred over their ordered counterparts. An in-depth analysis of atomic environments in terms of bond lengths and angles reveals that the chemical disorder results in (partially) broken symmetry, i.e., the disordered cubic structure relaxes towards a hexagonal NiAs-type phase, the ground state of MoN. Surprisingly, also the superlattice architecture is clearly favored over the ordered cubic solid solution. We show that the bi-axial coherency stresses in superlattices break the cubic symmetry beyond simple tetragonal distortions and lead to a new tetragonal $\zeta$-phase (space group P4/nmm), which exhibits a more negative formation energy than the symmetry-stabilized cubic structures of MoN and TaN. Unlike cubic TaN, the $\zeta\text{-TaN}$ is elastically and vibrationally stable, while $\zeta$-MoN is stabilized only by the superlattice structure. To map compositional trends in elasticity, we establish mechanical stability of various Mo$_{1-x}$Ta$_x$N systems and find the closest high-symmetry approximants of the corresponding elastic tensors. According to the estimated polycrystalline moduli, the hexagonal polymorphs are predicted to be extremely hard, however, less ductile than the cubic phases and superlattices. The trends in stability based on energetics and elasticity are corroborated by density of electronic states

Point-defect engineering of MoN/TaN superlattice films: A first-principles and experimental study

Superlattice architecture represents an effective strategy to improve performance of hard protective coatings. Our model system, MoN/TaN, combines materials well-known for their high ductility as well as a strong driving force for vacancies. In this work, we reveal and interpret peculiar structure-stability-elasticity relations for MoN/TaN combining modelling and experimental approaches. Chemistry of the most stable structural variants depending on various deposition conditions is predicted by Density Functional Theory calculations using the concept of chemical potential. Importantly, no stability region exists for the defect-free superlattice. The X-ray Diffraction and Energy-dispersive $\text{X-ray}$ Spectroscopy experiments show that MoN/TaN superlattices consist of distorted fcc building blocks and contain non-metallic vacancies in MoN layers, which perfectly agrees with our theoretical model for these particular deposition conditions. The vibrational spectra analysis together with the close overlap between the experimental indentation modulus and the calculated Young's modulus points towards MoN$_{0.5}$/TaN as the most likely chemistry of our coatings

Edaq530: a transparent, open-end and open-source measurement solution in natural science education

We present Edaq530, a low-cost, compact and easy-to-use digital measurement solution consisting of a thumb-sized USB-to-sensor interface and a measurement software. The solution is fully open-source, our aim being to provide a viable alternative to professional solutions. Our main focus in designing Edaq530 has been versatility and transparency. In this paper, we shall introduce the capabilities of Edaq530, complement it by showing a few sample experiments, and discuss the feedback we have received in the course of a teacher training workshop in which the participants received personal copies of Edaq530 and later made reports on how they could utilise Edaq530 in their teaching

Towards predictive modelling of near-edge structures in electron energy loss spectra of AlN based ternary alloys

Although electron energy loss near edge structure analysis provides a tool for experimentally probing unoccupied density of states, a detailed comparison with simulations is necessary in order to understand the origin of individual peaks. This paper presents a density functional theory based technique for predicting the N K-edge for ternary (quasi-binary) nitrogen alloys by adopting a core hole approach, a methodology that has been successful for binary nitride compounds. It is demonstrated that using the spectra of binary compounds for optimising the core hole charge ($0.35\,\mathrm{e}$ for cubic Ti$_{1-x}$Al$_x$N and $0.45\,\mathrm{e}$ for wurtzite Al$_x$Ga$_{1-x}$N), the predicted spectra evolutions of the ternary alloys agree well with the experiments. The spectral features are subsequently discussed in terms of the electronic structure and bonding of the alloys.Comment: 11 pages, 9 figures, 1 tabl