Fuzzy-Logic-Based Recommendation System for Processing in Condition Monitoring

The development of a machine’s condition monitoring system is often a challenging task. This process requires the collection of a sufficiently large dataset on signals from machine operation, context information related to the operation conditions, and the diagnosis experience. The two referred problems are today relatively easy to solve. The hardest to describe is the diagnosis experience because it is based on imprecise and non-numerical information. However, it is essential to process acquired data to develop a robust monitoring system. This article presents a framework for a system dedicated to recommending processing algorithms for condition monitoring. It includes a database and fuzzy-logic-based modules composed within the system. Based on the contextual knowledge provided by the user, the procedure suggests processing algorithms. This paper presents the evaluation of the proposed agent on two different parallel gearboxes. The results of the system are processing algorithms with assigned model types. The obtained results show that the algorithms recommended by the system achieve a higher accuracy than those selected arbitrarily. The results obtained allow for an average of 5 to 14.5% higher accuracy

Fuzzy-Logic-Based Recommendation System for Processing in Condition Monitoring

The development of a machine’s condition monitoring system is often a challenging task. This process requires the collection of a sufficiently large dataset on signals from machine operation, context information related to the operation conditions, and the diagnosis experience. The two referred problems are today relatively easy to solve. The hardest to describe is the diagnosis experience because it is based on imprecise and non-numerical information. However, it is essential to process acquired data to develop a robust monitoring system. This article presents a framework for a system dedicated to recommending processing algorithms for condition monitoring. It includes a database and fuzzy-logic-based modules composed within the system. Based on the contextual knowledge provided by the user, the procedure suggests processing algorithms. This paper presents the evaluation of the proposed agent on two different parallel gearboxes. The results of the system are processing algorithms with assigned model types. The obtained results show that the algorithms recommended by the system achieve a higher accuracy than those selected arbitrarily. The results obtained allow for an average of 5 to 14.5% higher accuracy.</jats:p

Identification of the stick and slip motion between contact surfaces using artificial neural networks

AbstractThe paper presents work related to nonlinear system parameters identification. The research is focused on systems with hysteretic stiffness characteristics. The identification procedure is developed with use of artificial neural networks. The presented method assumes two separate clusters of neural networks, which are supported by additional signal processing block. Such approach gives an advantage over the conventional identification methods due to its small restrictions. The validation process considers structural responses in time and frequency domains as well as the restoring force plane of the dynamic structure. First, verification of the identification method is performed on the numerical simulation of the system with hysteretic stiffness. Next, the identification of the real dynamic system with contact-related nonlinearity is carried out. The steel samples with contacting surfaces were used in the experiment. Electromagnetic shaker was used to excite the structure and enforce a relative shear motion between surfaces in contact. The system response was recorded using the Polytec laser vibrometer. </jats:p

Comparison of Novelty Detection Methods for Detection of Various Rotary Machinery Faults

Condition monitoring is an indispensable element related to the operation of rotating machinery. In this article, the monitoring system for the parallel gearbox was proposed. The novelty detection approach is used to develop the condition assessment support system, which requires data collection for a healthy structure. The measured signals were processed to extract quantitative indicators sensitive to the type of damage occurring in this type of structure. The indicator’s values were used for the development of four different novelty detection algorithms. Presented novelty detection models operate on three principles: feature space distance, probability distribution, and input reconstruction. One of the distance-based models is adaptive, adjusting to new data flowing in the form of a stream. The authors test the developed algorithms on experimental and simulation data with a similar distribution, using the training set consisting mainly of samples generated by the simulator. Presented in the article results demonstrate the effectiveness of the trained models on both data sets

Application of PZT Ceramic Sensors for Composite Structure Monitoring Using Harmonic Excitation Signals and Bayesian Classification Approach

The capabilities of ceramic PZT transducers, allowing for elastic wave excitation in a broad frequency spectrum, made them particularly suitable for the Structural Health Monitoring field. In this paper, the approach to detecting impact damage in composite structures based on harmonic excitation of PZT sensor in the so-called pitch–catch PZT network setup is studied. In particular, the repeatability of damage indication for similar configuration of two independent PZT networks is analyzed, and the possibility of damage indication for different localization of sensing paths between pairs of PZT sensors with respect to damage locations is investigated. The approach allowed for differentiation between paths sensitive to the transmission mode of elastic wave interaction and sensitive reflection mode. In addition, a new universal Bayesian approach to SHM data classification is provided in the paper. The defined Bayesian classifier is based on asymptotic properties of Maximum Likelihood estimators and Principal Component Analysis for orthogonal data transformation. Properties of the defined algorithm are compared to the standard nearest-neighbor classifier based on the acquired experimental data. It was shown in the paper that the proposed approach is characterized by lower false-positive indications in comparison with the nearest-neighbor algorithm

Comparison of Novelty Detection Methods for Detection of Various Rotary Machinery Faults

Condition monitoring is an indispensable element related to the operation of rotating machinery. In this article, the monitoring system for the parallel gearbox was proposed. The novelty detection approach is used to develop the condition assessment support system, which requires data collection for a healthy structure. The measured signals were processed to extract quantitative indicators sensitive to the type of damage occurring in this type of structure. The indicator’s values were used for the development of four different novelty detection algorithms. Presented novelty detection models operate on three principles: feature space distance, probability distribution, and input reconstruction. One of the distance-based models is adaptive, adjusting to new data flowing in the form of a stream. The authors test the developed algorithms on experimental and simulation data with a similar distribution, using the training set consisting mainly of samples generated by the simulator. Presented in the article results demonstrate the effectiveness of the trained models on both data sets.</jats:p

Application of PZT Ceramic Sensors for Composite Structure Monitoring Using Harmonic Excitation Signals and Bayesian Classification Approach

The capabilities of ceramic PZT transducers, allowing for elastic wave excitation in a broad frequency spectrum, made them particularly suitable for the Structural Health Monitoring field. In this paper, the approach to detecting impact damage in composite structures based on harmonic excitation of PZT sensor in the so-called pitch–catch PZT network setup is studied. In particular, the repeatability of damage indication for similar configuration of two independent PZT networks is analyzed, and the possibility of damage indication for different localization of sensing paths between pairs of PZT sensors with respect to damage locations is investigated. The approach allowed for differentiation between paths sensitive to the transmission mode of elastic wave interaction and sensitive reflection mode. In addition, a new universal Bayesian approach to SHM data classification is provided in the paper. The defined Bayesian classifier is based on asymptotic properties of Maximum Likelihood estimators and Principal Component Analysis for orthogonal data transformation. Properties of the defined algorithm are compared to the standard nearest-neighbor classifier based on the acquired experimental data. It was shown in the paper that the proposed approach is characterized by lower false-positive indications in comparison with the nearest-neighbor algorithm.</jats:p