Adaptable Single Active Loop Thermal Control System (TCS) for Future Space Missions

This presentation will examine the development of a thermal control system (TCS) for future space missions utilizing a single active cooling loop. The system architecture enables the TCS to be reconfigured during the various mission phases to respond, not only to varying heat load, but to heat rejection temperature as well. The system will consist of an accumulator, pump, cold plates (evaporators), condenser radiator, and compressor, in addition to control, bypass and throttling valves. For cold environments, the heat will be rejected by radiation, during which the compressor will be bypassed, reducing the system to a simple pumped loop that, depending on heat load, can operate in either a single-phase liquid mode or two-phase mode. For warmer environments, the pump will be bypassed, enabling the TCS to operate as a heat pump. This presentation will focus on recent findings concerning two-phase flow regimes, pressure drop, and heat transfer coefficient trends in the cabin and avionics micro-channel heat exchangers when using the heat pump mode. Also discussed will be practical implications of using micro-channel evaporators for the heat pump

Membranes and Matrices: Architecture as an Interface

What are the implications of digitalization on the role of architecture and our understanding of space? The digital experience is one that is highly customizable, responsive, and interactive. Physical buildings strive to become more connected to their environments and their users, by incorporating these same qualities. Traditional building methods and design principles produce static structures with a defined function and program, an approach which is in conflict with virtual space where functions which once were separated now easily flow and merge into one another. Buildings have the potential to become even more situated within their local by incorporating ideas of interactivity and responsiveness as they become uniquely shaped by their users and local climates. Digitalization therefore has ironically brought the design industries closer to the fields of biology and chemistry as information is seen to be at the core of everything. My proposal is for a public innovation space situated in the new innovation district in downtown Springfield, and will explore issues of privacy, openness, materiality, transparency, and the integration of technology with architecture such that the space itself becomes an interface for exchange

Experimental Investigation of Flow Condensation in Microgravity

Future manned missions to Mars are expected to greatly increase the space vehicle's size, weight, and heat dissipation requirements. An effective means to reducing both size and weight is to replace single-phase thermal management systems with two-phase counterparts that capitalize upon both latent and sensible heat of the coolant rather than sensible heat alone. This shift is expected to yield orders of magnitude enhancements in flow boiling and condensation heat transfer coefficients. A major challenge to this shift is a lack of reliable tools for accurate prediction of two-phase pressure drop and heat transfer coefficient in reduced gravity. Developing such tools will require a sophisticated experimental facility to enable investigators to perform both flow boiling and condensation experiments in microgravity in pursuit of reliable databases. This study will discuss the development of the Flow Boiling and Condensation Experiment (FBCE) for the International Space Station (ISS), which was initiated in 2012 in collaboration between Purdue University and NASA Glenn Research Center. This facility was recently tested in parabolic flight to acquire condensation data for FC-72 in microgravity, aided by high-speed video analysis of interfacial structure of the condensation film. The condensation is achieved by rejecting heat to a counter flow of water, and experiments were performed at different mass velocities of FC-72 and water and different FC-72 inlet qualities. It is shown that the film flow varies from smooth-laminar to wavy-laminar and ultimately turbulent with increasing FC-72 mass velocity. The heat transfer coefficient is highest near the inlet of the condensation tube, where the film is thinnest, and decreases monotonically along the tube, except for high FC-72 mass velocities, where the heat transfer coefficient is enhanced downstream. This enhancement is attributed to both turbulence and increased interfacial waviness. One-ge correlations are shown to predict the average condensation heat transfer coefficient with varying degrees of success, and a recent correlation is identified for its superior predictive capability, evidenced by a mean absolute error of 21.7%

Flow-Boiling Critical Heat Flux Experiments Performed in Reduced Gravity

Poor understanding of flow boiling in microgravity has recently emerged as a key obstacle to the development of many types of power generation and advanced life support systems intended for space exploration. The critical heat flux (CHF) is perhaps the most important thermal design parameter for boiling systems involving both heatflux-controlled devices and intense heat removal. Exceeding the CHF limit can lead to permanent damage, including physical burnout of the heat-dissipating device. The importance of the CHF limit creates an urgent need to develop predictive design tools to ensure both the safe and reliable operation of a two-phase thermal management system under the reduced-gravity (like that on the Moon and Mars) and microgravity environments of space. At present, very limited information is available on flow-boiling heat transfer and the CHF under these conditions

Two-Phase Spray Cooling of Hybrid Vehicle Electronics: Preprint

Spray cooling is a feasible cooling technology for hybrid vehicle electronics; HFE 7100 is a promising coolant

Performance Evaluation of the International Space Station Flow Boiling and Condensation Experiment (FBCE) Test Facility

A ground-based experimental facility to perform flow boiling and condensation experiments is built in support of the development of the long duration Flow Boiling and Condensation Experiment (FBCE) destined for operation on board of the International Space Station (ISS) Fluid Integrated Rack (FIR). We performed tests with the condensation test module oriented horizontally and vertically. Using FC-72 as the test fluid and water as the cooling fluid, we evaluated the operational characteristics of the condensation module and generated ground based data encompassing the range of parameters of interest to the condensation experiment to be performed on the ISS. During this testing, we also evaluated the pressure drop profile across different components of the fluid subsystem, heater performance, on-orbit degassing subsystem, and the heat loss from different components. In this presentation, we discuss representative results of performance testing of the FBCE flow loop. These results will be used in the refinement of the flight system design and build-up of the FBCE which is scheduled for flight in 2019

Development and Capabilities of ISS Flow Boiling and Condensation Experiment

An experimental facility to perform flow boiling and condensation experiments in long duration microgravity environment is being designed for operation on the International Space Station (ISS). This work describes the design of the subsystems of the FBCE including the Fluid subsystem modules, data acquisition, controls, and diagnostics. Subsystems and components are designed within the constraints of the ISS Fluid Integrated Rack in terms of power availability, cooling capability, mass and volume, and most importantly the safety requirements. In this work we present the results of ground-based performance testing of the FBCE subsystem modules and test module which consist of the two condensation modules and the flow boiling module. During this testing, we evaluated the pressure drop profile across different components of the fluid subsystem, heater performance, on-orbit degassing subsystem, heat loss from different modules and components, and performance of the test modules. These results will be used in the refinement of the flight system design and build-up of the FBCE which is manifested for flight in late 2017-early 2018