Phase-field modeling of solidification and coarsening effects in dendrite morphology evolution and fragmentation

Dendritic solidification has been the subject of continuous research, also because of its high importance in metal production. The challenge of predicting macroscopic material properties due to complex solidification processes is complicated by the multiple physical scales and phenomena involved. Practical modeling approaches are still subject to significant limitations due to remaining gaps in the systematic understanding of dendritic microstructure formation. The present work investigates some of these problems at the microscopic level of interfacial morphology using phase-field simulations. The employed phase-field models are implemented within a finite-element framework, allowing efficient and scalable computations on high-performance computing facilities. Particular emphasis is placed on the evolution and interaction of dendrite sidebranches in the broader context of dendrite fragmentation, varying and dynamical solidification conditions

In-situ measurements of dendrite tip shape selection in a metallic alloy

The size and shape of the primary dendrite tips determine the principal length scale of the microstructure evolving during solidification of alloys. In-situ X-ray measurements of the tip shape in metals have been unsuccessful so far due to insufficient spatial resolution or high image noise. To overcome these limitations, high-resolution synchrotron radiography and advanced image processing techniques are applied to a thin sample of a solidifying Ga-35wt.%In alloy. Quantitative in-situ measurements are performed of the growth of dendrite tips during the fast initial transient and the subsequent steady growth period, with tip velocities ranging over almost two orders of magnitude. The value of the dendrite tip shape selection parameter is found to be $\sigma^* = 0.0768$, which suggests an interface energy anisotropy of $\varepsilon_4 = 0.015$ for the present Ga-In alloy. The non-axisymmetric dendrite tip shape amplitude coefficient is measured to be $A_4 \approx 0.004$, which is in excellent agreement with the universal value previously established for dendrites.Comment: 9 pages, 6 figures, submitted to "Physical Reviews Materials

Phase-field modeling of solidification and coarsening effects in dendrite morphology evolution and fragmentation

Dendritic solidification has been the subject of continuous research, also because of its high importance in metal production. The challenge of predicting macroscopic material properties due to complex solidification processes is complicated by the multiple physical scales and phenomena involved. Practical modeling approaches are still subject to significant limitations due to remaining gaps in the systematic understanding of dendritic microstructure formation. The present work investigates some of these problems at the microscopic level of interfacial morphology using phase-field simulations. The employed phase-field models are implemented within a finite-element framework, allowing efficient and scalable computations on high-performance computing facilities. Particular emphasis is placed on the evolution and interaction of dendrite sidebranches in the broader context of dendrite fragmentation, varying and dynamical solidification conditions

Phase-field modeling of solidification and coarsening effects in dendrite morphology evolution and fragmentation

Dendritic solidification has been the subject of continuous research, also because of its high importance in metal production. The challenge of predicting macroscopic material properties due to complex solidification processes is complicated by the multiple physical scales and phenomena involved. Practical modeling approaches are still subject to significant limitations due to remaining gaps in the systematic understanding of dendritic microstructure formation. The present work investigates some of these problems at the microscopic level of interfacial morphology using phase-field simulations. The employed phase-field models are implemented within a finite-element framework, allowing efficient and scalable computations on high-performance computing facilities. Particular emphasis is placed on the evolution and interaction of dendrite sidebranches in the broader context of dendrite fragmentation, varying and dynamical solidification conditions

This content has been downloaded from IOPscience. Please scroll down to see the full text. Evolution of specific interface area in dendritic alloy solidification Evolution of specific interface area in dendritic alloy solidification

Abstract. The specific area of the solid-liquid interface is an important integral measure for the morphological evolution during solidification. It represents not only the inverse of a characteristic length scale of the microstructure, but it is also a key ingredient in volumeaveraged models of alloy solidification. Analytical descriptions exist for either pure coarsening or pure growth processes. However, all alloy solidification processes involve concurrent growth and coarsening. In the present study, the kinetics of the solid-liquid interface of a columnar dendrite are studied using a 3D phase-field model. The simulation results are combined with data from recent experiments to study the influence of the cooling rate on the evolution of the interfacial area