Investigation on some factors affecting crack formation in high resistance aluminum alloys

Aluminum alloys having good mechanical properties are Al-Zn-Mg alloys (7xxx) and Al-Cu-Li alloys (Weldalite®). These alloys may be subjected to stress corrosion cracking. In order to overcome this problem the Al 7050 alloy has been developed and it is widely used for aerospace applications. Despite that, some components made of this alloy cracked during the manufacturing process including machining and chemical anodization. In a previous work cracked Al 7050 components have been analyzed in order to identify possible causes of crack formation. In this work the susceptibility of this alloy to intergranular corrosion has been analysed and compared with that of other high resistance aluminum alloys

Study of defect formation in Al 7050 alloys

The Al 7050 alloy is an Al-Zn-Mg-Cu-Zr alloy having good mechanical properties. This alloy has been developed in order to overcome stress corrosion cracking problems that characterise 7xxx Al alloys. Despite Al 7050 is widely used for aerospace applications, it can be subjected to crack initiation and propagation during the manufacturing process. In this work cracked Al 7050 components have been analysed in order to identify possible causes of crack formation such as coarse intermetallic phase presence, voids or wrong mechanical machining processes

Fracture behaviour of alloys for a new laser ranged satellite

A new laser-ranged satellite called LARES 2 (Laser Relativity Satellite 2) has been recently designed for accurate tests of Einsten's theory of General Relativity and space geodesy. Some high density alloys (8.6-9.3 g/dm3) have been studied and characterised for producing the LARES 2 passive satellite. The considered materials were Copper and Nickel based alloys that have been produced and characterised. Aim of this work was to analyse their fracture behaviour that is a requirement for materials to be used for space applications. Fracture tests have been carried out on several specimens and fracture surfaces have been analysed

Mechanical testing of metallic foams for 3d model and simulation of cell distribution effects

Cellular materials have a bulk matrix with a larger number of voids named also cells. Metallic foams made by powder technology represent stochastic closed cells. The related inhomogeneity leads to a scattering of results both in terms of stress–strain curves and maximum strength. Scattering is attributed to relative density variations and local cell discontinuities and it is confirmed also in case of dynamic loading. Finite element simulations through geometrical models that are able to capture the void morphology (named “mesoscale models”), confirm these results and some efforts have been already done to quantify the relationship between shape irregularities and mechanical behavior. The aim of this paper is to present the dynamic characterization of an AA7075 closed cell material and to calibrate its mesoscale finite element model according to the related cell shape distribution. Specimens have been derived from a small ingot (45x45x100 mm) divided along sections so that morphological analysis and experimental tests have been carried out. Specimens extracted from a half of the ingot have been used for dynamic compression tests by means of a split Hopkinson bar, meanwhile specimens extracted from the other half of the ingot have been dissected for porosity distribution analyses carried out by means of image analysis. Stress-strain curves obtained from the mechanical tests have been discussed in terms of strain rate and statistical descriptors of the porosity. Successively a 3D-model of the specimen has been generated starting from the Voronoi algorithm, assigning as input the above-mentioned statistical distribution of the porosity. Due to the peculiarity of the cell morphology (e.g. single larger cells), stress-strain localization has been demonstrated as one of the reasons of the scattering found during the experiments. A material model, to reproduce the investigated foam mechanical behavior, has been calibrated. Despite the difference among experiments the material model is able to reproduce all of them. Difference between the model coefficients quantifies roughly the difference due to the local geometry of the cells

Metastatic tumors to the stomach: clinical and endoscopic features.

AIM: To evaluate the clinical and endoscopic patterns in a large series of patients with metastatic tumors in the stomach. METHODS: A total of 64 patients with gastric metastases from solid malignant tumors were retrospectively examined between 1990 and 2005. The clinicopathological findings were reviewed along with tumor characteristics such as endoscopic pattern, location, size and origin of the primary sites. RESULTS: Common indications for endoscopy were anemia, bleeding and epigastric pain. Metastases presented as solitary (62.5%) or multiple (37.5%) tumors were mainly located in the middle or upper third of stomach. The main primary metastatic tumors were from breast and lung cancer and malignant melanoma. CONCLUSION: As the prognosis of cancer patients has been improving gradually, gastrointestinal (GI) metastases will be encountered more often. Endoscopic examinations should be conducted carefully in patients with malignancies, and endoscopic biopsies and information on the patient's clinical history are useful for correct diagnosis of gastric metastases

Effects of the manufacturing process on fracture behaviour of cast TiAl intermetallic alloys

The ? -TiAl based intermetallic alloys are interesting candidate materials for high-temperatureapplications with the efforts being directed toward the replacement of Ni-based superalloys. TiAl-based alloysare characterised by a density (3.5-4 g/cm3) which is less than half of that of Ni-based superalloys, and thereforethese alloys have attracted broad attention as potential candidate for high-temperature structural applications.Specific composition/microstructure combinations should be attained with the aim of obtaining goodmechanical properties while maintaining satisfactory oxidation resistance, creep resistance and high temperaturestrength for targeted applications.Different casting methods have been used for producing TiAl based alloys. In our experimental work,specimens were produced by means of centrifugal casting. Tests carried out on several samples characterised bydifferent alloy compositions highlighted that solidification shrinkage and solid metal contraction during coolingproduce the development of relevant residual stresses that are sufficient to fracture the castings during coolingor to produce a delayed fracture. In this work, crack initiation and growth have been analysed in order toidentify the factors causing the very high residual stresses that often produce explosive crack propagationthroughout the casting

Role of tyrosine 238 in the active site of Rhodotorula gracilis D-amino acid oxidase - A site-directed mutagenesis study

Y238, one of the very few conserved residues in the active site of d-amino acid oxidases (DAAO), was mutated to phenylalanine and serine in the enzyme from the yeast Rhodotorula gracilis. The mutated proteins are catalytically competent thus eliminating Tyr238 as an active-site acid/base catalyst. Y238F and Y238S mutants exhibit a threefold slower turnover on d-alanine as substrate, which can be attributed to a slower rate of product release relative to the wild-type enzyme (a change of the rate constants for substrate binding was also evident). The Y238 DAAO mutants have spectral properties similar to those of the wild-type enzyme but the degree of stabilization of the flavin semiquinone and the redox properties in the free form of Y238S are different. The binding of the carboxylic acid competitive inhibitors and the substrate d-alanine are changed only slightly, suggesting that the overall substrate binding pocket remains intact. In agreement with data from the pH dependence of ligand binding and with the protein crystal structure, site-directed mutagenesis results emphasize the importance of residue Y238 in controlling access to the active site instead of a role in the substrate/ligand interaction

Fracture toughness of TiAl-Cr-Nb-Mo alloys produced via centrifugal casting

Fracture toughness of a TiAl base intermetallic alloy has been investigated at room temperature.The Ti-48Al-2.5Cr-0.5Nb-2Mo (at. %) alloy produced via centrifugal casting exhibits fine nearly lamellar microstructures, consisting mainly of fine lamellar grains, together with a very small quantity of residual ? phases along lamellar colony boundaries. In order to determine the alloy fracture toughness compact tension specimens were tested and the results were compared with those available in literature

Making Interoperability Easier with NASA's Metadata Management Tool (MMT)

While the ISO-19115 collection level metadata format meets many users' needs for interoperable metadata, it can be cumbersome to create it correctly. Through the MMT's simple UI experience, metadata curators can create and edit collections which are compliant with ISO-19115 without full knowledge of the NASA Best Practices implementation of ISO-19115 format. Users are guided through the metadata creation process through a forms-based editor, complete with field information, validation hints and picklists. Once a record is completed, users can download the metadata in any of the supported formats with just 2 clicks

Engineering the substrate specificity of D-amino-acid oxidase

The high resolution crystal structure of D-amino-acid oxidase (DAAO) from the yeast Rhodotorula gracilis provided us with the tool to engineer the substrate specificity of this flavo-oxidase. DAAO catalyzes the oxidative deamination of D-amino acids, with the exception of D-aspartate and D-glutamate (which are oxidized by D-aspartate oxidase, DASPO). Following sequence homology, molecular modeling, and simulated annealing docking analyses, the active site residue Met-213 was mutated to arginine. The mutant enzyme showed properties close to those of DASPO (e.g. the oxidation of D-aspartate and the binding of l-tartrate), and it was still active on D-alanine. The presence of an additional guanidinium group in the active site of the DAAO mutant allowed the binding (and thus the oxidation) of D-aspartate, but it was also responsible for a lower catalytic activity on D-alanine. Similar results were also obtained when two additional arginines were simultaneously introduced in the active site of DAAO (M213R/Y238R mutant, yielding an architecture of the active site more similar to that obtained for the DASPO model), but the double mutant showed very low stability in solution. The decrease in maximal activity observed with these DAAO mutants could be due to alterations in the precise orbital alignment required for efficient catalysis, although even the change in the redox properties (more evident in the DAAO-benzoate complex) could play a role. The rational design approach was successful in producing an enzymatic activity with a new, broader substrate specificity, and this approach could also be used to develop DAAO variants suitable for use in biotechnological applications