Optimization of cutting die life cycle and investigation of parameters affecting die life cycle

In this study, an investigation into the factors influencing the die life cycle was prompted by the substantial costs associated with punch and matrix wear in the die used for ventilation hole cutting of the disc component, featuring MW05 material. The study focused on optimizing the life cycle through a series of experiments conducted in two stages. Initially, punch life cycle studies, including geometry and PVD surface coating, were carried out. Subsequently, matrix life cycle studies encompassing hardness, manufacturing method, surface roughness, press tonnage, and alternative material were conducted. The introduction of a flat area around the cutting edge of the punches led to a significant reduction in abrasive wear, while the modification to the punch design, coupled with AlCrN surface coating, effectively decreased adhesive wear on the cutting contour, resulting in an increased punch life cycle. Notably, a transition from wire erosion to milling machining for the matrix cutting contour yielded a substantial improvement in the matrix life cycle. These advancements in die life cycle optimization will serve as vital inputs for new die designs. Quantitative results reveal a 15-fold increase in punch life cycle and a 3.33-fold increase in matrix life cycle, demonstrating the efficacy of the implemented modifications

A Web-Deployed, Explainable AI System for Comprehensive Brain Tumor Diagnosis

Background/Objectives: Accurate diagnosis of brain tumors is one of the most important challenges in neuro-oncology since tumor classification and volumetric segmentation inform treatment planning. Two-dimensional classification and three-dimensional segmentation deep learning models can augment radiological workflows, particularly if paired with explainable AI techniques to improve model interpretability. The objective of this research was to develop a web-based brain tumor segmentation and classification diagnosis platform. Methods: A diagnosis system was developed combining 2D tumor classification and 3D volumetric segmentation. Classification employed a fine-tuned MobileNetV2 model trained on a glioma, meningioma, pituitary tumor, and normal control dataset. Segmentation employed a SegResNet model trained on BraTS multi-channel MRI with synthetic no-tumor data. A meta-classifier MLP was used for binary tumor detection from volumetric features. Explainability was offered using XRAI maps for 2D predictions and Gaussian overlays for 3D visualizations. The platform was incorporated into a web interface for clinical use. Results: MobileNetV2 2D model recorded 98.09% classification accuracy for tumor classification. 3D SegResNet obtained Dice coefficients around 68–70% for tumor segmentations. The MLP-based tumor detection module recorded 100% detection accuracy. Explainability modules could identify the area of the tumor, and saliency and overlay maps were consistent with real pathological features in both 2D and 3D. Conclusions: Deep learning diagnosis system possesses improved brain tumor classification and segmentation with interpretable outcomes by utilizing XAI techniques. Deployment as a web tool and a user-friendly interface made it suitable for clinical usage in radiology workflows

Optimizing Stroke Classification with Pre-Trained Deep Learning Models

Background/Objectives: Insufficient blood supply to the brain, whether due to blocked arteries (ischemic stroke) or bleeding (hemorrhagic stroke), leads to brain cell death and cognitive impairment. Ischemic strokes, which are more common, occur when blood flow to the brain is obstructed. Magnetic resonance imaging (MRI) scans are essential for distinguishing stroke types, but precise and timely identification of ischemic strokes is crucial for effective treatment. Manual diagnosis can be difficult due to high patient volumes and time constraints in hospitals. This study aims to investigate the use of deep learning techniques for predicting ischemic strokes with high accuracy, enabling earlier diagnosis and intervention. Methods: The study utilized advanced deep learning algorithms, specifically ConvNeXt Base, to analyze large datasets of medical imaging data, focusing on MRI scans. The model was trained and validated on a labeled dataset to identify critical indicators and patterns associated with stroke risk. The performance of the model was evaluated based on accuracy metrics to determine its predictive capabilities. Results: ConvNeXt Base achieved an overall accuracy of 84% on the validation set, demonstrating its effectiveness in identifying ischemic strokes. The model was able to detect key patterns linked to stroke risk, highlighting its potential for use in clinical settings to aid in early diagnosis and decision-making. Conclusions: ConvNeXt Base reveals promise in improving stroke prediction accuracy, enabling earlier diagnosis and personalized treatment, which could lead to faster, more effective medical interventions

Deep Learning-Based Web Application for Automated Skin Lesion Classification and Analysis

Background/Objectives: Skin lesions, ranging from benign to malignant diseases, are a difficult dermatological condition due to their great diversity and variable severity. Their detection at an early stage and proper classification, particularly between benign Nevus (NV), precancerous Actinic Keratosis (AK), and Squamous Cell Carcinoma (SCC), are crucial for improving the effectiveness of treatment and patient prognosis. The goal of this study was to test deep learning (DL) models to determine the best architecture to use in classifying lesions and create a web-based platform for improved diagnostic and educational availability. Methods: Various DL models, like Xception, DenseNet169, ResNet152V2, InceptionV3, MobileNetV2, EfficientNetV2 Small, and NASNetMobile, were compared for classification accuracy. The top model was incorporated into a web application, allowing users to upload images for automatic classification, thereby offering confidence scores as a measure of the reliability of predictions. The tool also has enhanced visualization capabilities, which allow users to investigate feature maps derived from convolutional layers, enhancing interpretability. Web scraping and summarization techniques were also employed to offer concise, evidence-based dermatological information from established sources. Results: Of the models evaluated, DenseNet169 achieved the best classification accuracy of 85% and was, therefore, chosen as the base architecture for the web application. The application enhances diagnostic clarity by visualizing features and promotes access to trustworthy medical information on dermatological disorders. Conclusions: The developed web application serves as both a diagnostic support system for dermatologists and an educational system for the general public. By using DL-based classification, interpretability techniques, and automatic medical information extraction, it facilitates early intervention and increases awareness regarding skin health

Enhancing Melanoma Diagnosis with Advanced Deep Learning Models Focusing on Vision Transformer, Swin Transformer, and ConvNeXt

Skin tumors, especially melanoma, which is highly aggressive and progresses quickly to other sites, are an issue in various parts of the world. Nevertheless, the one and only way to save lives is to detect it at its initial stages. This study explores the application of advanced deep learning models for classifying benign and malignant melanoma using dermoscopic images. The aim of the study is to enhance the accuracy and efficiency of melanoma diagnosis with the ConvNeXt, Vision Transformer (ViT) Base-16, and Swin Transformer V2 Small (Swin V2 S) deep learning models. The ConvNeXt model, which integrates principles of both convolutional neural networks and transformers, demonstrated superior performance, with balanced precision and recall metrics. The dataset, sourced from Kaggle, comprises 13,900 uniformly sized images, preprocessed to standardize the inputs for the models. Experimental results revealed that ConvNeXt achieved the highest diagnostic accuracy among the tested models. Experimental results revealed that ConvNeXt achieved an accuracy of 91.5%, with balanced precision and recall rates of 90.45% and 92.8% for benign cases, and 92.61% and 90.2% for malignant cases, respectively. The F1-scores for ConvNeXt were 91.61% for benign cases and 91.39% for malignant cases. This research points out the potential of hybrid deep learning architectures in medical image analysis, particularly for early melanoma detection

Real-Time Detection of Hole-Type Defects on Industrial Components Using Raspberry Pi 5

In modern manufacturing, ensuring quality control for geometric features is critical, yet detecting anomalies in circular components remains underexplored. This study proposes a real-time defect detection framework for metal parts with holes, optimized for deployment on a Raspberry Pi 5 edge device. We fine-tuned and evaluated three deep learning models ResNet50, EfficientNet-B3, and MobileNetV3-Large on a grayscale image dataset (43,482 samples) containing various hole defects and imbalances. Through extensive data augmentation and class-weighting, the models achieved near-perfect binary classification of defective vs. non-defective parts. Notably, ResNet50 attained 99.98% accuracy (precision 0.9994, recall 1.0000), correctly identifying all defects with only one false alarm. MobileNetV3-Large and EfficientNet-B3 likewise exceeded 99.9% accuracy, with slightly more false positives, but offered advantages in model size or interpretability. Gradient-weighted Class Activation Mapping (Grad-CAM) visualizations confirmed that each network focuses on meaningful geometric features (misaligned or irregular holes) when predicting defects, enhancing explainability. These results demonstrate that lightweight CNNs can reliably detect geometric deviations (e.g., mispositioned or missing holes) in real time. The proposed system significantly improves inline quality assurance by enabling timely, accurate, and interpretable defect detection on low-cost hardware, paving the way for smarter manufacturing inspection

Web-Based AI System for Detecting Apple Leaf and Fruit Diseases

The present study seeks to improve the accuracy and reliability of disease identification in apple fruits and leaves through the use of state-of-the-art deep learning techniques. The research investigates several state-of-the-art architectures, such as Xception, InceptionV3, InceptionResNetV2, EfficientNetV2M, MobileNetV3Large, ResNet152V2, DenseNet201, and NASNetLarge. Among the models evaluated, ResNet152V2 performed best in the classification of apple fruit diseases, with a rate of 92%, whereas Xception proved most effective in the classification of apple leaf diseases, with 99% accuracy. The models were able to correctly recognize familiar apple diseases like blotch, scab, rot, and other leaf infections, showing their applicability in agriculture diagnosis. An important by-product of this research is the creation of a web application, easily accessible using Gradio, to conduct real-time disease detection through the upload of apple fruit and leaf images by users. The app gives predicted disease labels along with confidence values and elaborate information on symptoms and management. The system also includes a visualization tool for the inner workings of the neural network, thereby enabling higher transparency and trust in the diagnostic process. Future research will aim to widen the scope of the system to other crop species, with larger disease databases, and to improve explainability further to facilitate real-world agricultural application