Studies of Natural and Accelerated Carbonation in Metakaolin-Based Geopolymer

International audienceThe carbonation of Portland-cement-based materials involves the reaction between atmospheric CO 2 and calcium ions in the pore solution. The formation of calcium carbonate is responsible for a decrease in the pH of the pore solution from 12.5 to 9, thus leading to the depassivation of steel reinforcements and their possible corrosion, and can also lead to efflorescence (white crystals formed on the surface). In metakaolin-based geopolymer activated by sodium silicate, in which calcium is almost non-existent, the presence of CO 2 will lead to the formation of sodium carbonates. Since geopolymer can be carbonated, the risk of corrosion or efflorescence needs to be assessed. A pH study of the geopolymer pore solution showed a very fast decrease compared to OPC, with almost total carbonation after only 14 days. In natural atmospheric CO 2 conditions, it was found that the formation of sodium carbonate did not lead to a decrease of the pH to below a value around 9, thus limiting the risk of corrosion by depassivation of reinforcement, but the large amount of carbonate suggested a significant risk of efflorescence. A study of accelerated carbonation performed under an atmosphere of 50% CO 2 highlighted the formation of sodium bicarbonate resulting in a lower pH of the pore solution and a much larger amount of product formed. Finally the study of efflorescence carried out by semi-immersion tests in natural or accelerated conditions confirmed the different nature of the crystals formed (sodium carbonate or bicarbonate) but showed no significant impact on the amount of carbonated products. This study thus demonstrates that the accelerated carbonation test had very limited usefulness, given the rapidity of the natural reaction

Formulation and durability of metakaolin-based geopolymers

Les principaux objectifs de cette thèse étaient d'évaluer la formulation et la durabilité des géopolymères à base de métakaolin utilisés comme liants dans des matériaux de construction. Les géopolymères sont des matériaux à activation alcaline faisant l'objet d'études de plus en plus nombreuses de la communauté internationale car ils représentent une alternative aux ciments Portland traditionnels. La première partie de cette étude a donc été dédiée à la formulation de ces matériaux réalisés exclusivement à partir de métakaolin flash et de silicate de sodium et a permis de mettre en évidence des performances comparables à un CEM I 52.5. Une caractérisation physico-chimique ainsi qu'une étude du réseau poreux a souligné les différences entre ces deux matériaux et a permis l'élaboration d'une base de donnée sur les caractéristiques du matériau. La réalisation de béton, allant jusqu'à la fabrication en usine de préfabrication, a montré la capacité des géopolymères à remplacer totalement les liants hydrauliques connus, en terme de mise en œuvre et de performances mécaniques. Les questions de durabilité liées au fort taux d'alcalins dans cette matrice ont été traitées par des études sur la réaction alcali-silice et sur la carbonatation. Les résultats obtenus ont permis de conclure que la réaction alcali-silice ne serait pas préjudiciable dans une matrice de métakaolin activé par du silicate de sodium, et que la réaction très rapide des alcalins de la solution interstitielle des pâtes de géopolymère avec le CO2 atmosphérique ne conduirait pas à une chute de pH significative, préjudiciable dans les matrices cimentaires, mais faciliterait l'apparition d'efflorescences.The main objectives of this thesis were to assess the formulation and durability of metakaolin-based geopolymers as a binder for civil engineering materials. Geopolymers are alkali-activated materials; they are increasingly studied by the international community as they represent an alternative to traditional Portland cement. The first part of this study has been dedicated to the formulation of these materials, exclusively made from flash metakaolin and sodium silicate, which has shown performances comparable to a CEM I 52.5. A physicochemical characterization and a study of the porous network have highlighted differences between these two materials and allowed developing a database on the characteristics of the material. The achievement of concrete, up to precast plant, showed their ability to completely substitute known hydraulic binders, in terms of workability and compressive strength. Durability issues related to the high alkali content in this matrix were assessed by studies on alkali-silica reaction and carbonation. The results obtained have concluded that the alkali-silica reaction would not be detrimental in a matrix of metakaolin activated by sodium silicate, and that the very rapid reaction of the alkalis in the geopolymer pastes pore solution with atmospheric CO2 do not lead to a significant drop of the concrete pH, which could be detrimental in cement matrix, but could lead to the appearance of efflorescence on the surfaces of geopolymer

Thermodynamic modelling of phase evolution in alkali-activated slag cements exposed to carbon dioxide

Carbonation of cementitious materials induced by their interaction with atmospheric CO2 is one of the main degradation mechanisms threatening their durability. In this study, a novel thermodynamic model to predict the phase evolution of alkali-activated slags exposed to an accelerated carbonation environment is presented. This model predicts the phase assemblages of carbonated alkali-activated slag cements, as a function of CO2 uptake under 1 v/v % CO2 conditions, considering the bulk slag chemistry and activators used. The changes taking place during the carbonation process regarding the physicochemical properties of the main binding gel, an alkali calcium aluminosilicate hydrate (C-(N)-A-S-H), the secondary reaction products CaAl and MgAl layered double hydroxides, and amorphous aluminosilicate gels, were simulated and discussed. The predictions of the thermodynamic model are in good agreement with experimental data retrieved from the literature, demonstrating that this is a valuable tool for predicting long-term performance of alkali-activated slag cements

Recent progress in low-carbon binders

The development of low-carbon binders has been recognized as a means of reducing the carbon footprint of the Portland cement industry, in response to growing global concerns over CO2 emissions from the construction sector. This paper reviews recent progress in the three most attractive low-carbon binders: alkali-activated, carbonate, and belite-ye'elimite-based binders. Alkali-activated binders/materials were reviewed at the past two ICCC congresses, so this paper focuses on some key developments of alkali-activated binders/materials since the last keynote paper was published in 2015. Recent progress on carbonate and belite-ye'elimite-based binders are also reviewed and discussed, as they are attracting more and more attention as essential alternative low-carbon cementitious materials. These classes of binders have a clear role to play in providing a sustainable future for global construction, as part of the available toolkit of cements

Formulation et durabilité des géopolymères à base de métakaolin

The main objectives of this thesis were to assess the formulation and durability of metakaolin-based geopolymers as a binder for civil engineering materials. Geopolymers are alkali-activated materials; they are increasingly studied by the international community as they represent an alternative to traditional Portland cement. The first part of this study has been dedicated to the formulation of these materials, exclusively made from flash metakaolin and sodium silicate, which has shown performances comparable to a CEM I 52.5. A physicochemical characterization and a study of the porous network have highlighted differences between these two materials and allowed developing a database on the characteristics of the material. The achievement of concrete, up to precast plant, showed their ability to completely substitute known hydraulic binders, in terms of workability and compressive strength. Durability issues related to the high alkali content in this matrix were assessed by studies on alkali-silica reaction and carbonation. The results obtained have concluded that the alkali-silica reaction would not be detrimental in a matrix of metakaolin activated by sodium silicate, and that the very rapid reaction of the alkalis in the geopolymer pastes pore solution with atmospheric CO2 do not lead to a significant drop of the concrete pH, which could be detrimental in cement matrix, but could lead to the appearance of efflorescence on the surfaces of geopolymer.Les principaux objectifs de cette thèse étaient d'évaluer la formulation et la durabilité des géopolymères à base de métakaolin utilisés comme liants dans des matériaux de construction. Les géopolymères sont des matériaux à activation alcaline faisant l'objet d'études de plus en plus nombreuses de la communauté internationale car ils représentent une alternative aux ciments Portland traditionnels. La première partie de cette étude a donc été dédiée à la formulation de ces matériaux réalisés exclusivement à partir de métakaolin flash et de silicate de sodium et a permis de mettre en évidence des performances comparables à un CEM I 52.5. Une caractérisation physico-chimique ainsi qu'une étude du réseau poreux a souligné les différences entre ces deux matériaux et a permis l'élaboration d'une base de donnée sur les caractéristiques du matériau. La réalisation de béton, allant jusqu'à la fabrication en usine de préfabrication, a montré la capacité des géopolymères à remplacer totalement les liants hydrauliques connus, en terme de mise en œuvre et de performances mécaniques. Les questions de durabilité liées au fort taux d'alcalins dans cette matrice ont été traitées par des études sur la réaction alcali-silice et sur la carbonatation. Les résultats obtenus ont permis de conclure que la réaction alcali-silice ne serait pas préjudiciable dans une matrice de métakaolin activé par du silicate de sodium, et que la réaction très rapide des alcalins de la solution interstitielle des pâtes de géopolymère avec le CO2 atmosphérique ne conduirait pas à une chute de pH significative, préjudiciable dans les matrices cimentaires, mais faciliterait l'apparition d'efflorescences

Formulation et durabilité des géopolymères à base de métakaolin

The main objectives of this thesis were to assess the formulation and durability of metakaolin-based geopolymers as a binder for civil engineering materials. Geopolymers are alkali-activated materials; they are increasingly studied by the international community as they represent an alternative to traditional Portland cement. The first part of this study has been dedicated to the formulation of these materials, exclusively made from flash metakaolin and sodium silicate, which has shown performances comparable to a CEM I 52.5. A physicochemical characterization and a study of the porous network have highlighted differences between these two materials and allowed developing a database on the characteristics of the material. The achievement of concrete, up to precast plant, showed their ability to completely substitute known hydraulic binders, in terms of workability and compressive strength. Durability issues related to the high alkali content in this matrix were assessed by studies on alkali-silica reaction and carbonation. The results obtained have concluded that the alkali-silica reaction would not be detrimental in a matrix of metakaolin activated by sodium silicate, and that the very rapid reaction of the alkalis in the geopolymer pastes pore solution with atmospheric CO2 do not lead to a significant drop of the concrete pH, which could be detrimental in cement matrix, but could lead to the appearance of efflorescence on the surfaces of geopolymer.Les principaux objectifs de cette thèse étaient d'évaluer la formulation et la durabilité des géopolymères à base de métakaolin utilisés comme liants dans des matériaux de construction. Les géopolymères sont des matériaux à activation alcaline faisant l'objet d'études de plus en plus nombreuses de la communauté internationale car ils représentent une alternative aux ciments Portland traditionnels. La première partie de cette étude a donc été dédiée à la formulation de ces matériaux réalisés exclusivement à partir de métakaolin flash et de silicate de sodium et a permis de mettre en évidence des performances comparables à un CEM I 52.5. Une caractérisation physico-chimique ainsi qu'une étude du réseau poreux a souligné les différences entre ces deux matériaux et a permis l'élaboration d'une base de donnée sur les caractéristiques du matériau. La réalisation de béton, allant jusqu'à la fabrication en usine de préfabrication, a montré la capacité des géopolymères à remplacer totalement les liants hydrauliques connus, en terme de mise en œuvre et de performances mécaniques. Les questions de durabilité liées au fort taux d'alcalins dans cette matrice ont été traitées par des études sur la réaction alcali-silice et sur la carbonatation. Les résultats obtenus ont permis de conclure que la réaction alcali-silice ne serait pas préjudiciable dans une matrice de métakaolin activé par du silicate de sodium, et que la réaction très rapide des alcalins de la solution interstitielle des pâtes de géopolymère avec le CO2 atmosphérique ne conduirait pas à une chute de pH significative, préjudiciable dans les matrices cimentaires, mais faciliterait l'apparition d'efflorescences

Carbonation in the pore solution of metakaolin-based geopolymer

WOS:000382803300021International audienceAn experimental approach based on the study of the pore solution of metakaolin-based geopolymer has been established in this study to investigate the phenomenon of carbonation in these materials. The results obtained showed a very fast decrease in the pH, compared to Portland cement, and an almost total carbonation of the pore solution in natural condition after only 14 days. In natural CO2 conditions, the formation of sodium carbonate did not lead to a decrease of pH below 10.5 at one year, thus limiting the risk of corrosion by depassivation of the reinforcement. Accelerated carbonation performed under 50% of CO2 highlighted the formation of large amounts of sodium bicarbonate responsible for a lower pH of the pore solution, and a potential risk of corrosion by carbonation. That result also demonstrated that the accelerated carbonation tests made for Portland cement are not representative of the natural reaction in geopolymer cases. (C) 2016 Elsevier Ltd. All rights reserved