Locust bean gum adsorption onto softwood kraft pulp fibres: isotherms, kinetics and paper strength

AbstractThe adsorption of locust bean gum (LBG) onto Northern Bleached Softwood Kraft (NBSK) pulp improved paper tensile and burst strength and lowered refining energy by strengthening inter-fibre bonding. Adsorption kinetics and isotherms were investigated to develop a fundamental understanding of the adsorption mechanism. The adsorption rate followed pseudo-second-order kinetics and the activation energy was 99.34 kJ·mol−1, suggesting chemisorption. The adsorption rate constant increased rapidly with temperature from 25 to 45 °C (k = 1.93 to 24.03 g·mg−1·min−1), but the amount adsorbed at equilibrium decreased (qe = 1.91 to 0.48 mg·g−1 o.d. fibre). LBG adsorption to NBSK at 25 °C was consistent with the Langmuir adsorption model for LBG &lt; 2.1 wt% of o.d. fibre, suggesting reversible, homogenous adsorption to a finite number of sites on the fibre surface. Refining to 3000 rev increased the heterogeneity of the NBSK pulp surface leading to multi-layer Freundlich adsorption with adsorption constant n = 5.00, and the equilibrium constant Kf = 2.57 mg·g−1·(mg·L−1)−1/n at 25 °C. Favorable adsorption conditions for negatively charged LBG were identified: 25 °C for 10 min, low dosage level (&lt; 2 wt%), lightly refined (&lt; 3000 rev) NBSK pulp at low fibre consistency (&lt; 0.5 wt%), high agitation rate (&gt; 150 r.p.m.), acidic or neutral conditions (pH 2–7) without salt addition. Graphic abstract</jats:p

A comparison between the effects of ozone and alkaline peroxide treatments on TMP properties and subsequent low consistency refining

As part of a program to reduce electrical energy consumption in the refining process, the effects of the ozone and alkaline peroxide treatments on fibre and handsheet properties, prior and subsequent to low consistency (LC) refining, were assessed and compared by applying different levels of ozone and a range of peroxide and alkali charges to a primary stage hemlock thermomechanical pulp (TMP). Both highly alkaline peroxide treatments and ozone treatments decreased the specific energy required for strong mechanical pulp. The improvement in pulp strength through alkaline peroxide treatment mainly resulted from pulp surface changes caused by generation of acid groups. The highly alkaline peroxide treatments significantly increased pulp brightness but did not promote the further fibrillation during the subsequent LC refining. On the other hand, ozone treatments provided tensile strength increases, along with small brightness enhancements for the dark hemlock TMP, and increased the tensile gains obtained through LC refining. The effects of ozone treatments on tensile strength before and after LC refining were the result of pulp surface modifications, fibre swelling, and loss of fibre wall integrity due to non-selective chemical attack. High levels of ozone treatment caused tear strength to decrease during subsequent LC refining.</jats:p

Pilot-Scale Investigation into the Effects of Alkaline Peroxide Pre-Treatments on Low-Consistency Refining of Primary Refined Softwood TMP

Primary refined coarse softwood thermomechanical pulp was treated with alkaline peroxide prior to low-consistency (LC) refining. The effects of the pre-treatments on pulp quality, refinability, and electrical energy consumption were assessed. Four pre-treatments were conducted with alkali charges of 2.5 and 6% and peroxide charges of 3 and 4%. The pulps were refined to specific energies up to 600 kWh/t by multiple passes through an LC refiner at intensities of 90 and 150 kWh/t. It was found that alkaline peroxide treatments increased tear strength and protected the fibre from cutting, especially during high intensity refining below a specific energy of 300 kWh/t. Treatment with 6% NaOH and 4% or 3% H2O2 led to lower brightness gains and scattering coefficients but increased the tensile strength index by 31%, potentially lowering the total electrical energy required to achieve strong pulp. The enhancement of tensile strength caused by the highly alkaline peroxide mostly resulted from increased bonding, which was attributable to acid group generation rather than the promotion of further fibrillation during LC refining

Kraft Pulping of Softwood Chips with Mild Hot Water Pre-hydrolysis to Understand the Effects of Wood Chip Thickness

Hemicelluloses consume alkali during kraft pulping and dissolve in the black liquor as a low energy fuel. Acidic pre-hydrolysis of softwood chips removes hemicelluloses but preserves cellulose content prior to pulping. This study compared mild pre-hydrolysis (140 °C) kraft pulping with conventional kraft pulping of commercial softwood chips at two H-factors for wood chips with thickness ranging from less than 2 mm to over 6 mm. The chip thickness less than 2 mm increased hemicelluloses oligomer yield and showed little influence on pulp fiber yield. However, the kraft pulp fiber length decreased 5.6%. Kappa number and fiber reject increased dramatically when chip thickness was greater than 6 mm. The detailed compositional analysis of kraft pulp and fiber quality analysis indicate that pre-hydrolysis followed by kraft pulping enhanced delignification with limited reduction of fiber length and width, and increased kinks. Strategic considerations for the integration of pre-hydrolysis into kraft pulping for future biorefineries were outlined