Fault Detection, Supervision and Safety for Energy Conversion Systems: Wind Turbines and Hydroelectric Plants

The motivation for this article comes from a real need to have an open discussion about the challenges of fault detection and supervision for very demanding systems, such as energy conversion systems. These features represent the key characteristic to identify possible malfunctions affecting the system (i.e. the so-called faults) and, at the same time, the capability to continue working while maintaining power conversion efficiency, if proper countermeasures are adopted. Moreover, the safety issue has begun to stimulate research and development in a wide range of industrial communities particularly for those systems demanding a high degree of reliability and availability, such as wind turbines and hydroelectric plants. In fact, once the faults are promptly detected and compensated, the system will be able to maintain specified operable and committable conditions, and at the same time should avoid expensive maintenance works. For very large installations a clear conflict exists between ensuring a high degree of availability and reducing costly maintenance, thus justifying the solutions addressed in the proposed contribution

Adaptive Signal Processing Strategy for a Wind Farm System Fault Accommodation

In order to improve the availability of offshore wind farms, thus avoiding unplanned operation and maintenance costs, which can be high for offshore installations, the accommodation of faults in their earlier occurrence is fundamental. This paper addresses the design of an active fault tolerant control scheme that is applied to a wind park benchmark of nine wind turbines, based on their nonlinear models, as well as the wind and interactions between the wind turbines in the wind farm. Note that, due to the structure of the system and its control strategy, it can be considered as a fault tolerant cooperative control problem of an autonomous plant. The controller accommodation scheme provides the on-line estimate of the fault signals generated by nonlinear filters exploiting the nonlinear geometric approach to obtain estimates decoupled from both model uncertainty and the interactions among the turbines. This paper proposes also a data-driven approach to provide these disturbance terms in analytical forms, which are subsequently used for designing the nonlinear filters for fault estimation. This feature of the work, followed by the simpler solution relying on a data-driven approach, can represent the key point when on-line implementations are considered for a viable application of the proposed scheme

Fault Diagnosis of a Wind Turbine Simulated Model via Neural Networks

The fault diagnosis of wind turbine systems has been proven to be a challenging task and motivates the research activities carried out through this work. Therefore, this paper deals with the fault diagnosis of wind turbines, and it proposes viable solutions to the problem of earlier fault detection and isolation. The design of the fault indicator involves a data-driven approach, as it represents an effective tool for coping with a poor analytical knowledge of the system dynamics, together with noise and disturbances. In particular, the data-driven proposed solution relies on neural networks that are used to describe the strongly nonlinear relationships between measurement and faults. The chosen network architecture belongs to the nonlinear autoregressive with exogenous input topology, as it can represent a dynamic evolution of the system along time. The developed fault diagnosis scheme is tested by means of a high-fidelity benchmark model, that simulates the normal and the faulty behaviour of a wind turbine. The achieved performances are compared with those of other control strategies, coming from the related literature. Moreover, a Monte Carlo analysis validates the robustness of the proposed solutions against the typical parameter uncertainties and disturbances

Fault Diagnosis of a Wind Turbine Simulated Model via Neural Networks

The fault diagnosis of wind turbine systems has been proven to be a challenging task and motivates the research activities carried out through this work. Therefore, this paper deals with the fault diagnosis of wind turbines, and it proposes viable solutions to the problem of earlier fault detection and isolation. The design of the fault indicator involves a data-driven approach, as it represents an effective tool for coping with a poor analytical knowledge of the system dynamics, together with noise and disturbances. In particular, the data-driven proposed solution relies on neural networks that are used to describe the strongly nonlinear relationships between measurement and faults. The chosen network architecture belongs to the nonlinear autoregressive with exogenous input topology, as it can represent a dynamic evolution of the system along time. The developed fault diagnosis scheme is tested by means of a high-fidelity benchmark model, that simulates the normal and the faulty behaviour of a wind turbine. The achieved performances are compared with those of other control strategies, coming from the related literature. Moreover, a Monte Carlo analysis validates the robustness of the proposed solutions against the typical parameter uncertainties and disturbances

Wind turbine simulator fault diagnosis via fuzzy modelling and identification techniques

For improving the safety and the reliability of wind turbine installations, the earliest and fastest fault detection and isolation are highly required, since it could be used also for accommodation purpose. Modern wind turbines consist of several important subsystems, which can be affected by malfunctions regarding actuators, sensors, and components. From the turbine control point-of-view they are extremely important since provide the actuation signals, the main functions, as well as the measurements. In this paper, a fault diagnosis scheme based on the identification of fuzzy models is described, in order to detect and isolate these faults in the most efficient way, in order also to improve the energy cost, the production rate, and reduce the operation and maintenance operations. Fuzzy systems are proposed here since the model under investigation is nonlinear, whilst the wind speed measurement is uncertain since it depends on the rotor plane wind turbulence effects. These fuzzy models are described as Takagi-Sugeno prototypes, whose parameters are estimated from the wind turbine measurements. The fault diagnosis methodology is thus developed using these fuzzy models, which are exploited as residual generators. The wind turbine simulator is finally employed for the validation of the obtained performances.For improving the safety and the reliability of wind turbine installations, the earliest and fastest fault detection and isolation is highly required, since it could be used also for accommodation purpose. Modern wind turbines consist of several important subsystems, which can be affected by malfunctions regarding actuators, sensors, and components. From the turbine control point–of–view they are extremely important since provide the actuation signals, the main functions, as well as the measurements. In this paper, a fault diagnosis scheme based on the identification of fuzzy models is described, in order to detect and isolated these faults in the most efficient way, in order also to improve the energy cost, the production rate, and reduce the operation and maintenance operations. Fuzzy systems are proposed here since the model under investigation is nonlinear, whilst the wind speed measurement is uncertain since it depends on the rotor plane wind turbulence effects. These fuzzy models are described as Takagi–Sugeno prototypes, whose parameters are estimated from the wind turbine measurements. The fault diagnosis methodology is thus developed using these fuzzy models, which are exploited as residual generators. The wind turbine simulator is finally employed for the validation of the obtained performances

Chemical process disturbance compensation as a fault tolerant control problem

In general, the control of chemical processes that involve unknown disturbances presents interesting challenges. Research issues have been focused on detailed modelling of the involved phenomena in order to use e.g. robust on-line disturbance compensation procedures or attempting to cancel out the disturbance effect in the feedback control of the chemical system. However, the chemical modelling problem can remain a very difficult challenge due to the unknown or partially-known dynamics occurring in the process under investigation. Therefore, this article proposes a new approach to the disturbance compensation, which is recasted into the theory of robust fault estimation. The disturbances acting in the system can be thus viewed as faults with time-varying characteristics to be estimated and compensated within an output feedback fault-tolerant control scheme. In this way, the limitations arising from the use of model-based approaches are obviated. The unknown input estimation problem is hence embedded inside a control system with required stability and performance robustness. This can be a significant advantage over model-based unknown input compensation methods, in which the detailed modelling of the disturbance term can be essential, and for which robustness with respect to its characteristics is difficult to achieve using purely nonlinear modelling strategies

Energy production by means of pumps as turbines in water distribution networks

This paper deals with the estimation of the energy production by means of pumps used as turbines to exploit residual hydraulic energy, as in the case of available head and flow rate in water distribution networks. To this aim, four pumps with different characteristics are investigated to estimate the producible yearly electric energy. The performance curves of Pumps As Turbines (PATs), which relate head, power, and efficiency to the volume flow rate over the entire PAT operation range, were derived by using published experimental data. The four considered water distribution networks, for which experimental data taken during one year were available, are characterized by significantly different hydraulic features (average flow rate in the range 10-116 L/s; average pressure reduction in the range 12-53 m). Therefore, energy production accounts for actual flow rate and head variability over the year. The conversion efficiency is also estimated, for both the whole water distribution network and the PAT alone.This paper deals with the estimation of the energy production by means of pumps used as turbines to exploit residual hydraulic energy, as in the case of available head and flow rate in water distribution networks. To this aim, four pumps with different characteristics are investigated to estimate the producible yearly electric energy. The performance curves of Pumps As Turbines (PATs), which relate head, power, and efficiency to the volume flow rate over the entire PAT operation range, were derived by using published experimental data. The four considered water distribution networks, for which experimental data taken during one year were available, are characterized by significantly different hydraulic features (average flow rate in the range 10-116 L/s; average pressure reduction in the range 12-53 m). Therefore, energy production accounts for actual flow rate and head variability over the year. The conversion efficiency is also estimated, for both the whole water distribution network and the PAT alone

Robust control examples applied to a wind turbine simulated model

Wind turbine plants are complex dynamic and uncertain processes driven by stochastic inputs and disturbances, as well as different loads represented by gyroscopic, centrifugal and gravitational forces. Moreover, as their aerodynamic models are nonlinear, both modeling and control become challenging problems. On the one hand, high-fidelity simulators should contain different parameters and variables in order to accurately describe the main dynamic system behavior. Therefore, the development of modeling and control for wind turbine systems should consider these complexity aspects. On the other hand, these control solutions have to include the main wind turbine dynamic characteristics without becoming too complicated. The main point of this paper is thus to provide two practical examples of the development of robust control strategies when applied to a simulated wind turbine plant. Extended simulations with the wind turbine benchmark model and the Monte Carlo tool represent the instruments for assessing the robustness and reliability aspects of the developed control methodologies when the model-reality mismatch and measurement errors are also considered. Advantages and drawbacks of these regulation methods are also highlighted with respect to different control strategies via proper performance metrics.Wind turbine plants are complex dynamic and uncertain processes driven by stochastic inputs and disturbances, as well as different loads represented by gyroscopic, centrifugal and gravitational forces. Moreover, as their aerodynamic models are nonlinear, both modeling and control become challenging problems. On the one hand, high-fidelity simulators should contain different parameters and variables in order to accurately describe the main dynamic system behavior. Therefore, the development of modeling and control for wind turbine systems should consider these complexity aspects. On the other hand, these control solutions have to include the main wind turbine dynamic characteristics without becoming too complicated. The main point of this paper is thus to provide two practical examples of the development of robust control strategies when applied to a simulated wind turbine plant. Extended simulations with the wind turbine benchmark model and the Monte Carlo tool represent the instruments for assessing the robustness and reliability aspects of the developed control methodologies when the model-reality mismatch and measurement errors are also considered. Advantages and drawbacks of these regulation methods are also highlighted with respect to different control strategies via proper performance metrics

Active Fault Tolerant Control of a Wind Farm System

In order to enhance the 'sustainability’ of offshore wind farms, thus skipping unplanned maintenance operations and costs, that can be important for offshore systems, the earlier management of faults represents the key point. Therefore, this work studies the development of an adaptive sustainable control scheme with application to a wind farm benchmark consisting of nine wind turbine systems. They are described via their nonlinear models, as well as the wind and wake effects among the wind turbines of the wind park. The fault tolerant control strategy uses the recursive estimation of the faults provided by nonlinear estimators designed via a nonlinear differential algebraic tool. This aspect of the study, together with the more straightforward solution based on a data-driven scheme, is the key issue when on-line applications are proposed for a viable implementation of the proposed solutions

Data-driven fault diagnosis of awind farm benchmark model

The fault diagnosis of wind farms has been proven to be a challenging task, and motivates the research activities carried out through this work. Therefore, this paper deals with the fault diagnosis of a wind park benchmark model, and it considers viable solutions to the problem of earlier fault detection and isolation. The design of the fault indicator involves data-driven approaches, as they can represent effective tools for coping with poor analytical knowledge of the system dynamics, noise, uncertainty, and disturbances. In particular, the proposed data-driven solutions rely on fuzzy models and neural networks that are used to describe the strongly nonlinear relationships between measurement and faults. The chosen architectures rely on nonlinear autoregressive with exogenous input models, as they can represent the dynamic evolution of the system over time. The developed fault diagnosis schemes are tested by means of a high-fidelity benchmark model that simulates the normal and the faulty behaviour of a wind farm installation. The achieved performances are also compared with those of a model-based approach relying on nonlinear differential geometry tools. Finally, a Monte-Carlo analysis validates the robustness and reliability of the proposed solutions against typical parameter uncertainties and disturbances.The fault diagnosis of wind farms has been proven to be a challenging task, and motivates the research activities carried out through this work. Therefore, this paper deals with the fault diagnosis of a wind park benchmark model, and it considers viable solutions to the problem of earlier fault detection and isolation. The design of the fault indicator involves data-driven approaches, as they can represent effective tools for coping with poor analytical knowledge of the system dynamics, noise, uncertainty, and disturbances. In particular, the proposed data-driven solutions rely on fuzzy models and neural networks that are used to describe the strongly nonlinear relationships between measurement and faults. The chosen architectures rely on nonlinear autoregressive with exogenous input models, as they can represent the dynamic evolution of the system over time. The developed fault diagnosis schemes are tested by means of a high-fidelity benchmark model that simulates the normal and the faulty behaviour of a wind farm installation. The achieved performances are also compared with those of a model-based approach relying on nonlinear differential geometry tools. Finally, a Monte-Carlo analysis validates the robustness and reliability of the proposed solutions against typical parameter uncertainties and disturbances