Superplastic forming simulation of RF detector foils

Complex-shaped sheet products, such as R(adio) F(requency) shieldings sheets, used in a subatomic particle\ud detector, can be manufactured by superplastic forming. To predict whether a formed sheet is resistant against gas leakage,\ud FE simulations are used, involving a user-defined material model. This model incorporates an initial flow stress, including\ud strain rate hardening. It also involves strain hardening and softening, the latter because of void formation and growth inside\ud the material. Also, a pressure-dependency is built in; an applied hydrostatic pressure during the forming process postpones\ud void formation. The material model is constructed in pursuance of the results of uniaxial and biaxial experiment

Extracting material data for superplastic forming simulations

In subatomic particle physics, unstable particles can be studied with a so-called vertex detector placed inside a particle accelerator. A detecting unit close to the accelerator bunch of charged particles must be separated from the accelerator vacuum. A thin sheet with a complex 3D shape prevents the detector vacuum from polluting the accelerator vacuum. Hence, this sheet should be completely leak tight with respect to gases. To produce such a complex thin sheet, superplastic forming can be very attractive if a small number of products is needed. This is a forming process in which a sheet of superplastic material is pressed into a one-sided die by means of gas pressure.\ud In order to develop a material model which can be used in superplastic forming simulations, uniaxial and biaxial experiments are necessary. The uniaxial, tensile, experiments provide information about the one-dimensional material data, such as the stress as a function of equivalent plastic strain and strain rate. These data are extracted from the experiments by using inverse modeling, i.e. simulation of the tensile experiment. To fit these curves into a general material model, three parts in the uniaxial mechanical behavior are considered: initial flow stress, strain hardening and strain softening caused by void growth. Since failure in superplastic materials is preceded by the nucleation and growth of cavities inside the material, the void volume fractions of the tested specimens were also observed.\ud A very important factor in this research is the study of the permeability of the formed sheet with respect to gas. If internal voids start to coalesce, through-thickness channels will start to form, thereby providing a gas leak path. To study the twodimensional behavior, including the gas leakage, bulge experiments were performed. Within these experiments, circular sheets were pressed into a cylindrically shaped die. From these experiments it followed that the plastic straining is dependent on an applied backpressure during the forming stage. This backpressure can postpone cavity nucleation and growth

A constitutive model for the superplastic material ALNOVI-1 including leak risk information

For some applications, it is important that a formed sheet of material is completely gas tight, therefore it is beneficial to be able to predict whether a formed sheet will be leak tight for gases or not. Superplastic materials show the ability to attain very high plastic strains before failure. These strains can only be reached within a small range of tempera-ture and strain rate. In thecase of the alu-minium alloy ALNOVI-1 by Furukawa Sky Aluminium, the optimum superplastic be-haviour is found at 520 °C and at strain rates roughly between 10-4 to 10-2 s-1. Under these conditions, the mechanical behaviour of the material is highly strain rate depend-ent. This article describes a proposal for the constitutive model of ALNOVI-1, as can be incorporated into an FE code (like a user-defined material UMAT in ABAQUS), in which the leak risk can be implemented, as function of the cavity volume fraction. This will be done in a phenomenological way, using the results of uniaxial tensile and biaxial bulge experiments

Discrepancies between patients' and partners' perceptions of unsupportive behavior in chronic obstructive pulmonary disease

The literature on chronic diseases indicates that partner support, as perceived by patients, contributes to well-being of patients in either a positive or a negative way. Previous studies indicated that patients' and partners' perceptions of unsupportive partner behavior are only moderately related. Our aim was (1) to investigate whether discrepancies between patients' and partners' perceptions of two types of unsupportive partner behavior-overprotection and protective buffering-were associated with the level of distress reported by patients with chronic obstructive pulmonary disease (COPD) and (2) to evaluate whether the direction of the differences between patients' and partners' perceptions was associated with distress (i.e., whether patient distress was associated with greater patient or greater partner reports of unsupportive partner behavior). A cross-sectional study was performed using the data of a sample of 68 COPD patients and their spouses. Distress was assessed using the Hopkins Symptom Checklist-25. Patients' and partners' perceptions of unsupportive partner behavior were assessed with a questionnaire measuring overprotection and protective buffering. Distress was independently associated with patients' perceptions of protective buffering and discrepancies in spouses' perceptions of overprotection. Regarding the direction of the discrepancy, we found that greater partner reports of overprotection as compared with patient reports were related to more distress in COPD patients. Our study showed that patients' distress was associated not only with patients' perceptions, but also with discrepancies between patients' and partners' perceptions of unsupportive partner behavior